Category: Methods

USING ROBIT TOOLS TO UPKEEP BRIDGES AND WILDLIFE IN THE NORTHEAST U.S.A.

Posted on by Jari Silver

Replacing and repairing bridges improves mobility and can increase quality of life in communities. In the Northeast U.S.A., M.A. Bongiovanni, a General Contractor out of Syracuse, NY, is helping to maintain our beautiful roads by providing the foundation for safe, resilient and reliable infrastructure.

M.A. Bongiovanni specializes in the Water/Wastewater industry and in geotechnical work, including driven and sheet piles, retaining walls, piers and drilled shafts. When they were chosen to replace a bridge on New York State Route 8, they turned to OCI Division of Global Drilling Suppliers for drill tooling. As often occurs in geotechnical drilling, ground conditions require special accommodations. This job was no exception with piles needing to be placed in overburden consisting of cobbles and boulders. Drilling of overburden without casings could result in collapsed holes and tool loss.

Of Course, drilling in these environments calls for the right equipment. The job required the installation of 22 centerline soldier piles, 24” diameter, through 33’ of overburden and 7’ of rock as well as 11 wingwall soldier piles through 30’ of overburden and 9’ of rock. The Robit® Steel Fist wing bit system was the clear choice.

OCI Division of Global Drilling Suppliers is a manufacture of drill tools, drilling accessories, and design-built drilling equipment. As a distributor of Robit products, they assisted M.A. Bongiovanni with their first Steel Fist concentric overburden drilling system. The drilling process utilized the Robit® DTH SF (Steel Fist) and Robit® Hyper 181 18” hammer with a single rotary head duplex drilling operation. Robit was able to manufacture and deliver the Steel Fist pilot through OCI within the job’s 6 week window before drilling started. Drill tools utilized by M.A. Bongiovanni, manufactured by OCI Division of Global Drilling Suppliers were:

  • Dual Swivel having high-pressure air inlet and discharge to enable drilled spoils containment includes a J-slot driver for driving 24” OD casing.
  • Canister style drill rods, 20” OD
  • Vibration dampening equipment
  • Over the hammer stabilizer, 20” OD
  • Inline oil injection equipment
  • Inline water injection equipment

OCI Division’s onsite field consultant was present while tooling up and during initial drilling, and is pleased to report all expectations were met and exceeded with the Steel Fist’s performance. The solid construction of the wings held up very good with no carbide loss or trouble with opening or closing during loading or unloading of casing material
Speed to finish a project is very important when replacing a bridge, as the structure being repaired typically restricts traffic during the work. Using the Robit® Hyper 181 down-the-hole hammer with the Robit® DTH SF XL2 for use with 24” OD x.500 wall casing material all holes were successfully drilled on schedule and under budget.

DISTRIBUTION DEAL CREATING SYNERGIES IN CENTRAL ASIA

Posted on by Jari Silver

As far as mineral reserves go, Kazakhstan is in the top twenty in the world, and mining comprises almost one-third of the country’s export earnings. No wonder then that the competition in the sales of all mining-related goods, including drilling tools, is very tough. Robit secured a distribution deal with a key player in the region.

As a major global exporter of minerals, Kazakhstan benefits from its central geographical location between Europe and Asia. This is also reflected in the name of the largest company supplying machinery and equipment for mining and construction in the area: Eurasian Machinery LLP.

With more than 600 employees, Eurasian Machinery provides customers with high-quality technical services through ten centers in Kazakhstan and Kyrgyzstan. Besides being the official distributor of Hitachi Construction Machinery – their spearhead product line – they also supply the industry with machinery and equipment from a host of other high prestige global brands. As of August 2021, these include Robit.

George Apostolopoulos, Robit’s VP, Global Sales, is thoroughly familiar with the Central Asian market and sees great synergies for Robit in the exclusive distributor agreement with Eurasian Machinery.

“Eurasian Machinery have a strong reputation in the Kazakh market. They have done an excellent job with the Hitachi Construction Machinery brand and have placed themselves among the preferred suppliers for the country’s mining industry. They are present with equipment and service contracts in most of the mines in Kazakhstan and Kyrgyzstan”, George says.

“Customer satisfaction is driving their efforts and they are providing high-quality services to the industry. A high-tech Component Repair Center in Karaganda serves the purpose very well.”

“This is a very significant deal for Robit as the Kazakh mining market is among the biggest in the world. It’s the 2nd largest within our East sales area after Russia. It could provide significant leverage for our sales; big opportunities exist for our Top Hammer products both underground and surface, as well as our Down the Hole offering.”

“There is some tough competition in this market not only from the traditional players but also from low-cost suppliers. This makes it particularly important for us to have a renowned and well-represented distributor in this market”, George concludes.

Picture: A view over the steppes from a chalk mountain in northern Kazakhstan.

AUSDRILL AND ROBIT: A LONG-TERM RELATIONSHIP DOWN UNDER

Posted on by Jari Silver

Mining has long been a key driver of the Australian economy. With more than 350 operating mines, it is one of the world’s leading producers of iron ore, lithium, gold, lead, bauxite, uranium, and zinc, to name but a few, making it a very attractive market for a company like Robit.

Thanks to the acquisition of Drilling Tools Australia (DTA) in 2016, the country is a domestic market for Robit, with customer relationships reaching back to the DTA days. One of these long-standing partners is Ausdrill, one of the largest drilling services providers in Australia, founded in 1987.

We talked to Mark Hercik‑Saul who started with Ausdrill in 2003 as an Offsider, worked his way to Driller to Supervisor to Superintendent and is currently Project Manager for RC regional, looking after some ten RC (Reverse Circulation) drill rigs for various clients in Western Australia and South Australia. Mark has been using Robit’s Down the Hole (DTH) hammers for years.

“Our preferred hammers of choice from Robit are the DR 55 and DR 53, mainly for their downhole reliability, performance, and durability to wear. We have continuous online and in-field support from Robit with any issues that may develop with any of their products. For quality products, the prices are also competitive”, Mark says.

In a busy market like Australia, availability must be a key issue when it comes to drilling consumables. How has Robit been performing on that front?
“We have been working closely with Robit to tailor our frequently ordered parts to meet the demand/ supply to all of our sites. This has been challenging over the last couple of years with Covid-19 restrictions in play, but having local manufacturing close by, I feel the communication has grown stronger through this time”, says Mark.

From your vantage point, what’s the future outlook for the Australian mining sector? What kind of role do you see Robit could play in it?
“Mining is definitely booming, and since the Australian economy is strong at the moment, the demand to keep up supply for all drilling products is high. I think Robit will have an important role in the future by keeping proactive with their site support, which to me is the key to having good relationships and trust between suppliers and companies. They also should be open to new innovations and designs combined with competitively priced products”, Mark concludes.

Picture: An Ausdrill RC drill rig at work at Woodie Woodie Manganese mine, Pilbara, Western Australia

NEW AFTON SWITCHED BACK TO ROBIT TOP HAMMER TOOLS

Posted on by Jari Silver

Two branches of the Thompson River run through the ruggedly picturesque landscapes of south-central British Columbia, to meet at the eastern end of Kamloops Lake. The town of Kamloops was founded there as a fur trading post 200 years ago. Today, Kamloops is a thriving city with rich copper and gold deposits nearby.

Afton mine, situated 10 km west of Kamloops, was originally an open-pit gold and copper mine, in operation throughout the 1980s and 90s. New Gold,a Canadian mining company, acquired the mine and restarted production in 2012, now as an underground mine called New Afton. Last year, New Afton produced 64,000 ounces (some 1,800 kg) of gold and about
33,000 tons of copper.

New Gold had been using Robit’s Top Hammer (TH) tools in New Afton for years. However, in early 2019, through ownership changes at the supplier, New Afton switched to another brand of TH consumables. Over the course of the year, it became evident that the performance of the TH Tools did not meet the Mines expectations. In 2020, Ryley Renneberg and Cody
MacLeod from the Sales Division of Pinnacle Drilling Products (Pinnacle), Robit’s Canadian distributor, decided it was an opportune time to reach out to New Gold.

“We arranged an in-person meeting with New Gold’s production mine manager. We listened to their problems with their new brand of TH tooling and discussed how we might be able to help out. New Gold had been happy with Robit before and they knew the production performance well, so this really helped progress things forward. It turned out to be the start of a great relationship between Pinnacle and New Gold”, Ryley reminisces.

“We reassured we could have a seamless transition and were able to support New Gold through the ramp-up period, not to mention this pandemic situation and the global supply chain crisis.”

For Robit, the first purchase order in the spring of 2021 meant a need for a serious production ramp-up of TH tools.

Says Mikko Vuojolainen, Robit’s Vice President, North America: “It’s always a critical period when a customer switches supplier. The new supplier must be able to deliver 100% availability. In this case, our TH production lines were already fully booked so we needed to get creative. We divided the products into two groups: those we can start delivering two months post order, and those we can start delivering four months post order. It worked out perfectly.”

Since August 2021, New Afton is back to using Robit’s TH tools in their underground operations. The New Afton deal can also help propel the Pinnacle-Robit business partnership forward.

“It brings us leverage into the mining industry within North America. I believe it’s going to open many other opportunities for us to challenge the ‘big three’ in the market”, says Ryley Renneberg.

Picture: Kamloops Lake on a frosty winter day.

SUCCESSFUL PRODUCT PERFORMANCE AND SEAMLESS COOPERATION AS A BASIS FOR FURTHER BUSINESS COLLABORATION IN OMAN

Posted on by Jari Silver

Robit is supplying consumables for development of two gabbro quarries in Khatmat Malaha, Sultanate of Oman. The tools are being supplied by Robit’s distributor, Pioneers For Mining Trading. The customer is Oman-based Al Sarh JV Int LLC.

The customer is using two drill rigs in the gabbro quarries and has just changed over to Robit drilling consumables. According to the customer, Robit consumables are performing well in the very hard and abrasive rock formation as the products are clearly cost effective in the comparison of different suppliers. The drilling consumables in use are 89 mm button bits with a thread of C51. The gabbro quarries of Khatmat Malaha are one of those toughest and challenging areas among Oman rock formation.

In addition to the good performance, Al Sarh JV Int LLC is happy with the delivery times as well as all the technical support regarding Robit drilling consumables. Pioneers For Mining Trading is maintaining a good inventory and technical engineer to meet the customer’s demands.

Al Sarh JV Int LLC has confirmed that they are pleased with the performance of Robit drilling consumables as well as the support received from Robit’s distributor, Pioneers For Mining Trading, and thus they will continue business cooperation with Robit and Pioneers For Mining Trading.

Despite the current travel restrictions due to COVID-19, the seamless cooperation between Robit, Pioneers For Mining Trading as well as the customer including continuous follow-up on Robit product quality and support, enables a strong sales development in Sohar region. Pioneers For Mining Trading has been awarded as a New Distributor of the year 2020 in Robit’s annual Distributor Days.

Dhofar Mining Company LLC. – the new satisfied user of Robit’s rock drilling consumables

Posted on by Jari Silver

Dhofar Mining Company LLC. is the manufacturers of high quality natural gypsum at present Dhofar Mining Co having a production of 1,200,000 MT per annum. Company operates including Thumrait near Salalah in southern Oman.

“We are really excited about Robit’s C45-76mm Drop Center button bit performance and penetration rate. Average life for the button bit is around 19,000 m in this Gypsum quarry, which is much more better than we have seen earlier.” says Mr. Hari Kumar, Quarry Manager.

Mr. Akhil Muralidharan, Sales Manager from Pioneers for Mining Trading company (Robit’s distributor in the Middle East) is convinced of successful cooperation with Dhofar Mining Company LLC.

In the picture from left: Mr. Kabeer, Drill Rig Operator and  Mr. Hari Kumar, Quarry Manager from Dhofar Mining Company LLC. and Mr. Akhil Muralidharan, Sales Manager from Pioneers for Mining Trading.

Record-breaking piling project in Helsinki

Posted on by Jari Silver

In the late 19th century, Helsinki was growing and industrialising rapidly. This was particularly evident in the seaside district of Sörnäinen, which became the largest industrial area in the city after the construction of a cargo port and a railroad track. Now the port and factories are history, but the neighbourhood – now called Kalasatama or “Fish Port” – will remain an integral part of the Helsinki maritime cityscape in the future. That future is now being built in Verkkosaari, at the northern end of Kalasatama.

While the southern Kalasatama has been under reconstruction for years, Verkkosaari was sitting idly for a long time. Its 13 hectares are now zoned for a residential area for 3,600 people, a large daycare centre, and a marina. To start with, more than 200,000 tonnes of contaminated soil had to be removed. Before construction work can begin, the soil needs to be reinforced. New land is also being built on top of the sea, where some of the buildings will arise.

At this moment, work at Verkkosaari is in full swing with excavations, earthfilling, pile drilling, and other groundwork. Drilling contractor Fingeo is drilling micropiles for road base support, in cooperation with the main contractor GRK Infra. The jobsite is demanding.

”Most of the challenges are caused by the old structures, concrete piles, wooden piles and other materials buried in the soil. It’s former seabed that had been gradually filled since the early 1900s”, says Tuomas Perkiö, supervisor for Fingeo.

The jobsite is also exceptional in scope. “This is the largest micropiling project ever in Finland. We have a drilling contract for 6,000 piles, 110 km altogether”, Tuomas recounts.

Fingeo started the pile drilling work at the beginning of 2020 with one drill rig. By November they were operating five drill units and had laid down some 3,800 piles, which equals to 63 kilometres. The remaining 2,200 piles will be drilled by autumn 2021.

Fingeo uses Robit’s pilot bits and reamers in the drilling work, which has progressed without a hitch. ”Robit’s pilots and reamers are doing a great job. At best, we have drilled more than 8 kilometers with a single bit. Cooperation with our Robit contact Sami Paavola has also been excellent: deliveries run smoothly, and Robit reacts quickly to our requests and provides support whenever needed”, says Tuomas Perkiö.

From left: Matti Tikkanen (Fingeo), pilot bit after drilling 8 km, a brand new pilot bit, Sami Paavola (Robit). Photo: Tuomas Perkiö

The remaining infrastructure works in Verkkosaari are scheduled to be completed in 2022, allowing the actual construction phase to begin. Kalasatama as a whole is one of the largest construction areas in Helsinki, and it will keep taking shape well into the 2030s.

The piling project in Verkkosaari continues into the second half of 2021. Photo on the top: Matti Tikkanen, Fingeo

World’s #1 copper producer chooses Robit

Posted on by Jari Silver

Copper mining has been a key driver of Chile’s economy for centuries. Among the country’s mining companies, the state-owned Codelco is the crown jewel. It’s the world’s leading copper producer with immense mineral reserves, and a driving force for the entire country’s development.

Codelco’s major mining sites include El Teniente, “the Lieutenant”, the world’s largest underground copper mine which has been in operation for 200 years and currently has a capacity of 400,000 tonnes.

The second largest mine is the century-old Chuquicamata, or “Chuqui”, as the locals call it. Since its open pit operations had grown increasingly uneconomic over the last years, Codelco made a huge investment switching to underground cave mining in 2019. Chuqui’s current capacity is 377,000 tonnes. Andina, the third largest mine nested at the dizzying height of 3,700–4,200 metres on the Andes, consists of the Rio Blanco underground mine and the Sur Sur open pit.

As of late 2020, Robit will be the main supplier of Top Hammer and Down-the-Hole drilling tools for Codelco’s three largest mines. This is a result of decisive cooperation between Robit and their Chilean distributor Full Safety.

Founded in 2010, Full Safety had focused on dealing in clothes and footwear for special target groups such as armed forces, law enforcement, health professionals – and the mining industry. The last-mentioned seemed like a promising sector for new business opportunities, and in 2015 they contacted Robit.

“We were looking for new strategies, and we met Robit at the right time. After consulting with them we restructured our business model over the next few years by opening a new office and recruiting sales personnel as well as drillmasters for field support. In turn, Robit offered us training and technical-commercial support on client visits, and participated in mining fairs with us”, recounts Cesar Cornejo, General Manager of Full Safety.

Getting a foot in the door of a global giant like Codelco is not a simple thing. Despite persistent efforts, discussions on arranging a comparison test to prove the quality of Robit’s consumables led nowhere. As a change of plan, Full Safety approached Astaldi, the main contractor at El Teniente – and they agreed to a head-to-head test between Robit and their then-current brands.

The February 2020 tests, involving bits, drifter rods and couplings, did not disappoint: Robit outperformed the competition by some 30% in terms of lifetime and penetration rate. A letter of certification by Astaldi opened the door to participate in a tender for Codelco. Full Safety and José Antonio Rodríguez, Sales Manager for Robit SAC, then carefully fine-tuned an offer that proved the most competitive.

This major achievement, however, is just the tip of the iceberg. The Chilean mining sector has vast growth potential for the Robit-Full Safety partnership, and several other tenders and product tests are already underway across the country.

Picture from left: Alberto Castillo (Sales Manager, Full Safety),Rafael Rojas (Drillmaster, Full Safety), José Antonio Rodríguez (Sales Manager, Robit), and Cesar Cornejo (General Manager, Full Safety).

Louhintaliike Ylimäki Oy – A specialist in large blasting operations

Posted on by Jari Silver

Louhintaliike Ylimäki Oy, headquartered in Lapua, is a family business that specialises in large-scale blasting and quarrying operations covering the areas of Pirkanmaa, Western and Central Finland and North Ostrobothnia. With more than 40 years of experience in the industry, the company guarantees its customers efficient and flexible service, helping it become one of the biggest quarrying operators in Finland.

Aatos Ylimäki founded Louhintaliike Ylimäki Oy in 1983. The company started out with rented equipment, but soon acquired its own manual drill and tractor-mounted air compressor. The company’s first contract was foundation work for a vocational school (Hervannan ammattiopilaitos) in Tampere. Over the years, the company’s fleet of equipment and number of personnel has grown. In 2012, the family company was transferred to the next generation, and since 2015 it has been headed by Matti Ylimäki.

Picture: Louhintaliike Ylimäki’s fleet includes six Sandvik open-pit drill rigs. According to Managing Director Matti Ylimäki (centre), head charger Matti Pitkäjärvi and driller Markku Viitanen, Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years.

Quarrying with a large capacity
Today, Louhintaliike Ylimäki is known for carrying out large-scale blasting operations. With a staff of 20 and a fleet of 18 machines, the company performs rock extractions amounting to 7 million tonnes a year in a range of sites.
“Among our customers are aggregate suppliers, crushing companies and earthworks companies. We blast rock in open-pit mines in roughly 70 different sites every year; in recent years, we have also carried out a number of contracts for wind farms. We have numerous long-term customer relationships, which helps us in planning our operations in advance. Our services include crushing extractions and other large-scale quarrying, excavation of building foundations and road alignments, rock-breaking using a hydraulic rock hammer, per-metre drilling, rock slope scanning and hole straightness measuring,” lists Managing Director and head charger Matti Ylimäki.

Top-notch machine performance
Louhintaliike Ylimäki’s fleet of drilling equipment consists of six mid-range Sandvik drill rigs for open-pit mining and two Doosan excavators equipped with an ExcaDrill rock drilling attachment. The company also extensively uses rock-breaking equipment: 14 primarily Atlas Copco rock hammers mounted on ten 30–35-tonne excavators, most of which are from Doosan’s range. A wide array of other equipment used in quarrying contracts, from dumpers to vibration meters, is also in the company’s fleet.
Drill rigs are replaced after roughly 5 to 6 years of use; in one year, a single rig drills around 60 to 70 kilometres of holes in rock. The equipment is maintained at our own workshop in Lapua and of course we also use the equipment supplier’s maintenance services,” says Ylimäki.

Decades of co-operation with Robit Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years. “Robit is a very important partner to us. As a Finnish operator, their service and products are always nearby, they listen closely to customer feedback, and perhaps most importantly for an operator of our size, their service is flexible – Sales Manager Esa-Matti Polvi is very pro-active, always on the lookout for new solutions to further enhance our operations. And of course the products are in top condition, which enables efficient drilling and well as a good price/quality ratio. Robit’s continuous product development brings better solutions to market and if we need, say, a few dozen special bits, they will be produced in Lempäälä just the way we want them and on a tight schedule,” praises Ylimäki.

A container with drilling products on site
A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua.
“The products stocked in the container include all the drilling consumables we need, meaning bits, rods and shanks, as well as coupling sleeves and bit adapters, to name a few. Robit invoices us for the products we use, and we place orders to ensure the shelves are always stocked with what we need. The container itself was made to be user-friendly, so picking products and, for instance, using a forklift to lift drill rods onto the rack is easy. Drillers bring the products to the worksite with them in their vehicles, and they always have enough for one or two weeks’ worth of work on the rig,” says infrastructure engineer and head charger Matti Pitkäjärvi.
Robit’s consignment stock has significantly improved Louhintaliike Ylimäki’s logistics:
“It makes things easier for drillers when they can pick up the consumables they need from a single location straight off the shelf, without having to order them separately,” says Pitkäjärvi.

Picture: A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua. The products stocked in the container include all the required drilling consumables, i.e. bits, rods and shanks, as well as coupling sleeves and bit adapters, among other things. Robit invoices for the products used, and orders are placed to ensure the shelves are always stocked as needed.

Constant Product and Performance Improvement as a Result of Seamless Cooperation Between Robit, Distributor and Customer in United Arab Emirates

Posted on by Jari Silver

Stevin Rock LLC is one of the largest quarrying companies in the world, operating in the Middle East, on limestone, dolomite and gabbro minerals. Stevin Rock LLC produces over 80 million tons of the above minerals each year, drilling at the same time over 1.5 million meters.

After stringent trials with multiple competitor products over months, Robit products were found to have the least cost per meter in operations. Thus, the first contract was signed in 2017 for 2 years. After consistent performance for these 2 years and once again testing all competitor products, Robit was again found to have the most competitive performance. Robit was once again awarded the contract for the next two years covering 2019 and 2020. During these periods 2017 to 2020, Robit has been continuously improving its products based on customer feedback. As a result, Robit products have been regularly improved repeatedly.

Robit has also conducted regular drill master visits as well as conducted regular classes for Operators and Mechanics on optimum parameters for getting the best life of the product.

A combination of timely product evolution, regular training, visits of Drill Masters, 100% on time delivery and zero down time loss on account of product performance had contributed to the success of the product.

Robit is represented by Deltacorp Global FZE in the United Arab Emirates. They export to over 15 countries and operate from 2 warehouses in Duty Free Zone, in UAE.

Case report by: Bharadwaj Ventaraman, Manager, Deltacorp Global FZE and James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

Strong Co-Operation with Amak, the Pioneer Mining Company of Kingdom of Saudi Arabia

Posted on by Jari Silver

Al Masane Al Kobra Mining Co (AMAK) is the pioneer private mining company of Kingdom of Saudi Arabia, producing copper, zinc in concentrate as well as gold and silver in doré since 2012.

Al Masane Al Kobra Mining Co (AMAK) is the pioneer private mining company of Kingdom of Saudi Arabia, producing copper, zinc in concentrate as well as gold and silver in doré since 2012.

The main mining camp (Al Masane) is in the southwest region (Najran) of Saudi Arabia at an elevation of 1620 mRL and approximately 640 km southeast to Jeddah. AMAK is committed to establish and sustain the highest safety standards with a zero-harm target and international best practice environmental standards with zero discharge to ambient environment. AMAK’s motto is “Every Incident Is Preventable”.

AMAK is continuously seeking investing in mining opportunities in the KSA and the region, including East African countries. Exploration continues at its nearby concessions as well as deeper levels of Al Masane and Guyan orebodies, which are still wide open at depth and extensions, with additional satellite pit development opportunities at Al Masane, Guyan and Al Aqiq mineralization zones.

AMAK is using Robit’s drilling consumables for face development, ground support and DTH drilling for underground operations. Robit consumables are performing well and thus, getting positive feedback from AMAK: “We are satisfied and happy for working with Robit. We appreciate the full support during the contract meaning quick responses for deliveries and shipping as well as providing technical services support in case of any problem”.

Case report by: Kadir Uslu, Drill & Blast Engineer, Al Masane Al Kobra Mining Co and James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

Photo: Jumbo Operators, Mr. Mustafa Tufekci and Mr. Roger Junas

ROBIT SUPPLYING DRILLING CONSUMABLES FOR THE BIGGEST COPPER MINING COMPANY IN TURKEY, ETI BAKIR A.S.

Posted on by Jari Silver

Robit is supplying rock drilling consumables for face drilling, long hole drilling, ground supporting operations for underground mines as well as surface drilling for open pit mines for ETI Bakir A.S. in Turkey. The consumables are being supplied by Robit’s distributor, Guris Is Makinalari Endustri A.S.

Guris Is Makinalari Endustri A.S. and ETI Bakir A.S. made a contract for supplying Top Hammer drilling tools and as a result, the first shipment was MADE during the first quarter of 2020. Guris Is Makinalari Endustri A.S. supplements Robit quality and good performance by giving the best after-sales, shipping, and technical services support for the valued customer.

ETI Bakir A.S., which was operated by state from 1930’s to 2004, is the biggest copper mining company in Turkey. ETI Bakir A.S. was incorporated into Cengiz Holding in 2004 and the company carries on production activities by growing up day by day within the structure of Cengiz Holding.

ETI Bakir A.S. is operating both on several Turkish mine sites as well as abroad. In addition to this, the biggest smelter and electrolysis plant in Turkey is being operated by ETI Bakir A.S. in Samsun City. The company is known for nature conservation while operating on the mine sites. – These mines are operating fully mechanized with the newest technologies.

 

Case report by:

Ahmet Oğuz Dikmen, Mining Equipments Service Engineer, Guris Construction Machineries Industry Co Inc

James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

 

Photo:

Caner Topal, Drilling & Blasting Engineer, ETI Bakir A.S.

Ahmet Oğuz Dikmen, Mining Equipments Service Engineer, Guris Construction Machineries Industry Co Inc

Tayfun Kabaloglu, Mine Captain, ETI Bakir A.S.

 

ROBIT PERFORMING WELL IN HARD ROCK FORMATION IN SOHAR, OMAN

Posted on by Jari Silver

Robit is supplying consumables for gabbro quarrying in Sohar, Oman. The tools are being supplied by Robit’s distributor, Pioneers For Mining.

Robit consumables are performing well in the hard rock formation, in the North Oman, and thus, getting positive feedback from the customer. The gabbro quarries are one of the toughest and challenging areas among Oman rock formation.

Despite the current travel restrictions, the seamless cooperation between Robit, Pioneers For Mining and the customer including continuous follow-up on Robit product quality and support, enables a strong sales development in Sohar region. 

Facts – Gabbro Quarry in Sohar, Oman 

Machine: Furukawa HCR 1200

Rock Formation: Hard and Abrasive

Button Bit Size: C45–89mm

Excellent performance with Robit button bit in Turkey

Posted on by Jari Silver

On July 2020, Robit’s Turkish distributor Guris Is Makinaları Endustri A.S. organized a drilling test at Ozkoyuncu open pit iron mine. The head-to-head test between Robit and globally well-known brand.

The test was conducted on a Sandvik DX800 Ranger with an HL700 drifter. The testing conditions were identical for each brand. The procedure was a simple wear test: To measure how deep each tool will be able to drill without sharpening or replacing. The ground condition is quite difficult and abrasive. It contains high quartzite and silica rate is around 90%. There is fragmented rock, water and spacing in ground.

We are happy to report the results. Robit C51-102 mm drop center spherical bit completed the service life at 1269 meters and this result is 300 meters better than competitor’s same design bit. Given the rock quality at mine site this is an excellent result. Customer confirmed that Robit bit were superior to the other well-known brands’ consumables.

Test Location: Ozkoyuncu Open Pit Iron Mine, Kayseri/TURKEY
Test Dates: Jul 09-14, 2020
Test Objective: Measuring performance of Robit C51-102 mm bit vs. other well known drilling consumable brand.
Reported by: Ahmet Oguz Dikmen, Mining Equipments Service Engineer at Güriş İş Makinaları Endüstri A.Ş.

 

Underwater drilling with Robit® Hyper 31 Hammer in Paracas, Peru

Posted on by Jari Silver

Sub aquatic application drilling with Hyper 31 and DTH bit 90 mm

Robit contributes to the development of infrastructure in Paracas, Peru. Average depth of drilling is 14 m below the sea level and actual drilling is 12 m into the bedrock. The Robit® Hyper 31 showed the best performance in rate of penetration, considering the air volume and pressure delivered by the compressor.

Please see the drilling video:  Drilling with Hyper 31 and DTH bit 90 mm

SUCCESSFUL TESTS CONDUCTED WITH ROBIT CONSUMABLES IN CHILE

Posted on by Jari Silver

Full Safety, the distributor of Robit Group, carried out a successful test with Robit consumables at El Teniente copper mine in Machalí, Chile. 

​The test was conducted for Jumbo drilling on a Tamrock Axera Jumbo with HLX5 drifter by using the following Robit consumables: R32x45S1 bits, HEX35 C38-R32 14′ drifter rod and coupling C38-C38.

The bits averaged out 315 meters without grinding. As for the drifter rod and couplings averaged out 1 724 meters. The meterage is always relative to the rock, the conditions of machinery and operator skills including pressure management.

Robit Part Numb​​er Description Meters
04-132-045-3805 HTG 32R45S 315
06D-07-0891 M/M Drifter Rod C38-HEX35-R32 4305 1 724
06E-07-0497 Coupling C38 D55 SB 1 724

 

As a result of the successful tests, Robit received a confirmation from the site contractor, Astaldi, that Robit consumables were superior compared to the other well-known brands’ consumables.

El Teniente is an underground copper mine in the Chilean commune of Machalí in Cachapoal Province, Libertador General Bernardo O’Higgins Region, near the town of Sewell, 2 300 meters above mean sea level in the Andes.

Mining at El Teniente is reported to have started as early as 1819. Today, El Teniente is operated by the state-owned copper mining company CODELCO. With over 3 000 kilometers of underground drifts, El Teniente is reported as the world’s largest underground copper mine. ​

Excellent job from our Robit SAC colleagues, and our distributor in Chile!

Partnership in the AUSTRALIAN OUTBACK

Posted on by Jari Silver

Western Australia is a land of extremes. It’s sitting on the oldest rock crust on Earth, formed three billion years ago. It’s most likely also home to the oldest life forms on our planet, dating back even further, some three and a half billion years.

Today, human life forms in the state are mostly concentrated on the fertile coastal areas. In contrast, the vast central parts – the Outback – consist mostly of sparsely inhabited hot desert. In these circumstances the only significant economic activity is mining. 15% of all the world’s iron ore is produced in Western Australia; the state is also a major extractor of gold and bauxite.

A young Matt Izett started out as a driller’s assistant, or “offsider”, for a major drilling operator in Western Australia in the 1980s. By the turn of the century he was managing a branch office of a mining supplies company.

In 2005 Matt took another leap forward and founded Ranger Drilling with his wife Julie, specializing mostly in Reverse Circulation (RC) drilling for customersoperating in the West Australian iron ore market. In fourteen years Ranger has, through consistent growth, become a major player in the industry with 19 drill rigs.

A reliable choice for remote locations, RC drilling is a preferred method for mineral exploration. It uses far less water than diamond drilling, making it ideal for arid areas such as Western Australia, where sourcing water is expensive.

Since the beginning, Ranger has made a point of constantly optimizing and customizing tools, equipment and drilling techniques. In this mission, Ranger have enjoyed a great relationship with Robit Australia (formerly DTA) over the last ten years.

Robit supplies Ranger with RC hammers and bits. “We have made DIFOT a priority with Ranger as their business has grown the offering in mining, exploration, and hydro”, says Mark McGrath, Regional Sales Manager, Robit Australia. “Our team does its best to ensure Ranger can continue to provide world class customer service each and every day.”

Top Hammer theoretical and practical training in Ecuador

Posted on by Jari Silver

Training organized by: Maqoperador S.A. (Ecuador) and Robit PLC
Objective: To give Top Hammer drilling tool customers theoretical knowhow and practical training to ensure maximum drilling performance
Location: Guayaquil, Ecuador
Date: November 22, 2019
Drill bits used: Robit HTG bit 45C76 DSR vs. a bit from another brand
Reported by: José Rodríguez, Sales Manager, Robit

Summary:

In ensuring maximum performance in Top Hammer drilling, one key element is selecting the optimal drill bit. To this end, a series of training sessions for our customers in Ecuador were organized jointly by Maqoperador, the distributor of Robit’s tools in Ecuador, and Robit.

In the theoretical part of the training we covered a wide range of topics such as drill string elements, energy flow through the drill string, correct drilling parameters, selection criteria for button bits, and total drilling costs.

For the practical training, Maqoperador arranged a visit to a quarry where the performance of two T45x76 mm bit designs was measured: a Robit Drop Centre Retrac bit vs. a bit from another brand. The other brand had overlarge 13 mm buttons whereas our bit was 11 mm. Typically customers see oversized carbides as a good feature, but our tests proved otherwise.

The difference in penetration rate was significantly in favour of Robit: 1,8 m/min vs. competitor at 1,06 m/min. In other words, Robit was faster by more than 70%.

Being able to drill faster with less effort also means a better energy flow from the drill string to the rock. This is why differences in overheating were also expected between the bits. If percussion energy is not correctly transmitted from the drill string to the rock, it will dissipate into heat, creating additional problems. Due to the overlarge buttons, the energy was not efficiently transmitted to the rock, so the competitor’s bit was overheating the shank adapter at 150 °C, while with the Robit bit, the shank adapter kept a much cooler temperature at 98 °C.

To ensure the reliability of the results, the testing was performed with the same drill rig, the same operator in the same quarry, using the same drilling parameters at a distance of 1 metre between the holes of each bit.

What was particularly rewarding for us to see was how actively the attendees participated in the training. Events like this are very rarely, if ever, arranged by other brands or distributors, so they truly add great value for our customers and help enhance the Robit brand. We will soon be organizing the same training in other parts of the world. Stay tuned!

Gigantic dry dock rising on the Kola Bay

Posted on by Jari Silver

In the coming years, the use of liquified natural gas (LNG) in transport and industry is expected to grow significantly. That is a key reason why earlier this year, a Robit Steel Fist pilot bit started to penetrate granite rock in the Kola peninsula.

As far as fossil fuels go, LNG is by far the most environmentally friendly – it has the lowest CO2 emissions per unit of energy while also having the highest heating value. Thus, it has big potential as a future transport fuel alongside biofuels, hydrogen and electric mobility, and most major fossil fuel companies have begun investing in it.

Treasure hidden beneath the permafrost

Russia has the largest natural gas reserves in the world. The bulk of those reserves is sitting under the permafrost in northwest Siberia, in the Yamal Peninsula and its offshore areas. Recent years in the region have seen a massive investment in the so-called Yamal project, a joint venture between Russian, French and Chinese companies, which includes a huge LNG plant, in operation since 2017.

The Yamal project is now being followed by the Arctic LNG-2, another major international joint venture, located in the neighbouring Gyda peninsula. It has an ambitious plan to cut the production costs by placing the LNG production plants offshore in the Gulf of Ob on so-called gravitybased structures (GBS). These reinforced concrete structures are built on a shipyard, towed to the intended location, and then sunk onto the seabed.

Arctic village transformed

Until recently, Belokamenka was a small village just north of Murmansk in the northwest corner of Russia. In 2017 it was chosen as the location for the new shipyard where the GBSs are to be built. This means a massive transformation in the area, covering more than 150 hectares. The shipyard will have two dry docks, each 400 x 175 m, the largest in Russia. Currently the construction site employs some 4,000 people.

The construction of pipe pile walls for the dry docks is performed by NK-Teplokhimmontazh and the drilling contractor Spetsfundament Plus. It involves the drilling of no less than a thousand piles, up to 32 metres deep, through sand and loam into the granite bedrock. Their tool of choice for this Down-the-Hole job is the large diameter Robit Steel Fist Casing System. Drilling work on dry dock #1 is now completed and will continue into 2020 on dry dock #2.

In 2022, the first GBS built in Belokamenka is expected to start its 1,600 km voyage, with the help of a powerful tugboat fleet, across the Barents Sea to its destination in the Gulf of Ob.

Diamond button bits for Top Hammer drilling

Posted on by Jari Silver

Successful drilling consists of several factors: substrate knowledge, the right tools for the right time, and support when needed. But drilling consumables are always at the heart of operations – and Robit specialises in them.


As its latest innovation, Robit is launching diamond button bits for Top Hammer drilling.

“Traditionally, bits have had hard metal buttons, but in the new Robit Diamond Button Series bits the buttons have an industrial diamond coating, which lasts many times longer than a regular bit and does not need to be sharpened,” explains Robit Plc’s Niko Ojala, R&D Engineer and Materials Specialist.

Unique production method

The diamond coating is made on the buttons in the same way as diamonds are also created, namely by subjecting it to high pressure and heat, which makes it even more durable than natural diamond.

“The coating has several layers, which ensures adherence and enables the diamond bit to withstand the shocks and heat fluctuations of Top Hammer drilling. Robit Group has previously used the diamond coating with success in oil and gas operations in softer substrates. Now the durability of diamond is offered for the first time for shock drilling in hard rock,” says Ojala.

“Traditionally, bits have had hard metal buttons, but in the new Robit Diamond Button Series bits the buttons have an industrial diamond coating, which lasts many times the lifetime of a regular bit and does not need to be sharpened,” says Robit Plc’s Niko Ojala, R&D Engineer and Materials Specialist.

The coating has several layers, which ensures adherence and enables the diamond bit to withstand the shocks and heat fluctuations of Top Hammer drilling.

Backed by in-depth development work

Robit has been developing the Diamond Button Series products for five years.

“Field tests have been conducted extensively with ever-improving results and great success, and now the 0 series products are available to customers. Mass production and deliveries will begin during the latter part of the year; initially 89 mm and 102 mm diamond bits will offered. We have also already signed the first extensive agreement in the mining sector with Agnico Eagle Kittilä mine, Finland, which will start using the Robit Diamond Button Series this autumn,” says Robit Plc’s Kimmo Kangas, Sales Manager.

“Test cooperation with Robit in these new innovative products has been productive. The goal is to use diamond bits to make remote drilling more efficient in terms of use of resources and productivity than drilling using regular bits,” says Agnico Eagle’s Jari Kolehmainen (Production Manager) and Janne Saukko (General Supervisor).

Drilling metres multiply

In test use, the new diamond bits have yielded outstanding results:

“When drilling hard granite you may have to sharpen – i.e. change – a traditional hard metal button bit, for example after 80 metres, while with the diamond button bit you can drill nearly one kilometre. And as the diamond buttons do not, in practice, wear out, then their penetrating ability does not deteriorate like regular hard metal buttons. Drilling speed therefore remains the same throughout the bit’s time of use. Similarly, the diameter of the borehole does not decrease as the bit ages, resulting in a more consistent and predictable end result in production drilling. The many times longer change interval of the bit saves time and is particularly important for remote-controlled drill rigs in fully automated mining environments where people are not present during the process,” says Ojala.